Thursday 28 January 2021

Use of Thermoplastic for Airplane Interiors

In recent years, the use of plastic for aircraft interiors has surged in demand to achieve weight and cost-saving. According to a report, thousands of kilograms of thermosets composites are already used for cabin interiors in every commercial jet, due to the neat and reinforced high-performance engineering thermoplastics that make it a natural fit for the aerospace industry compared to other industrial materials. Common applications including floor, ceiling, door, sidewall panels, overhead storage bins, window surroundings, ducting, partitions, and much more.

Thermoplastics with their introduction have proved to be beneficial and initially started to replace aluminum and titanium fasteners as well as smaller structural elements present in the interior of the Aircrafts. While enhancing the interior overall, this surge in demand is attributed to several benefits.

   Replacing metals with lighter grade plastics such as Simona Boltaron’s 9000 and 4000 Series materials, a family of high impact materials that meet Federal Aviation Administration requirements for flammability, smoke, and heat release for aircraft interiors not only makes economic sense but also helps to reduce the environmental impact of each flight. Plus, plastics used for aircraft interiors have the durability and chemical resistance required for aircraft interiors, it also provides flexibility for improving the appearance of the cabin for more complex shapes or fittings.

   Thermoplastics are very durable. During use, these are resistant to scratches and nicks that might result from the foot traffic, prolonging the aircraft interior’s new appearance. Plastics can also withstand hostile environments with intense temperatures, making them an ideal material for airplanes that have to experience a wide range of conditions. Though, hostile environments aren’t always made so by temperatures it also involves exposure to harsh chemicals. For instance, the high chemical resistance of thermoplastics means that it can be completely functional even when it is submerged in a severe chemical environment where metals have the chance of dissolving and deforming. This dimensional and density stability has made it a favorite for aircraft components, whether for interior, mechanical, or exterior application.

In the aerospace industry, it is important to provide materials that are flame retardant in order to meet very strict regulatory compliance. Plus, there are a multitude of non-regulatory but still important customer needs that plastic has to cover on the inside of the airplane. When compared to air frame parts, the interior may seem to be less demanding structurally but there are a lot of specialized needs and mechanical requirements that have to be met, including very stringent fire, smoke, and toxicity numbers as well as for providing an aesthetic, consistent and durable framework for the overall interior.

 Here are some obvious or unexpected nook and crannies where plastic is used in Aeroplane:

      Interior wall panels

      Luggage compartment

      Aircraft doors

      Ventilation ducting and seals

      Wiring conduits

For the weight-conscious applications, especially in the aircraft interiors, thermoplastics high strength-to-weight ratios make plastic compounds ideal. As the components are now ten times lighter than their metal counterparts there is also an increase in fuel-efficiency.

Advances in thermoplastic manufacturing and processing have allowed for great flexibility to design revolutionary aircraft layouts that are not only ergonomic but more aesthetically pleasing as well. Thermoplastic is much easier to mold and can be machined into geometrically complex parts while being much lighter and just as safe as materials like rubber and aluminum. It can be machined to extremely tight tolerances which can be critical for aerospace applications. All-in-all, especially for application in aerospace sectors the main reason behind the success of the material is its flexibility and customization. Thermoplastics for aerospace are built with specific properties in mind, including shock resistance, flame retardancy, high strength-to-weight, and low smoke and toxicity, offering a multitude of benefits. So, adding the right adhesive can help you incorporate more plastics into the production line of aircraft so everyone can experience added values.

Monday 11 January 2021

Say Yes To Rigiwall Products For Interior Wall!

When it comes to keeping our homes up-to-date with the trendy interior design, homeowners are always on the lookout to ensure that they find something practical, durable as well as visually attractive.

PVC sheets and Rigiwall products are becoming increasingly popular and replacing traditional building materials such as wood, metal, concrete, and clay in many applications. Simply put, these rigiwall products, for instance, panels made of polyvinyl chloride material, can come in a variety of patterns and designs and are becoming preferential over other wall alternatives such as tiles or paint.

Use of PVC:

Poly Vinyl Chloride is one of the most popular plastics used in building and construction for wet rooms such as bathrooms, kitchens, garages, basements, toilets, window frames, flooring and roofing, wall coverings, and many other applications. These sheets are often lighter, less expensive, and offer many performance advantages because of their versatility and excellent record of use in the construction sector.

The popularity has increased because of the various features it provides including waterproofing of walls, rust-proof, sound resistance, easy maintenance, and many more. Wall paneling using PVC sheets is a popular and trendy type of wall finishing used to enhance the interior look of your house, office, hotel, hospitals, and others. With the different range of textures and colors available, rigiwall products are taking over other types of wall finishing such as wallpapers, paintings, and cladding with tiles while providing durability to hygiene and pocket friendly as it does not require maintenance as other things do.

PVC sheets vs paint and wallpaper:

While redesigning your home or office, you have successfully nailed everything from antique furniture to stuffing it with vintage-inspired accessories, and of course the modern lighting. However, when it comes to walls, with all the maintenance and treatments you are not feeling it. The look and aesthetics that you want can’t be matched with the coat of paint, wallpaper, or tiles. And in most instances, when you are tired of concealing the flaws and unsightly features such as cables and exposed wiring, PVC wall paneling is one of the modern concepts which is adopted by many for surfacing the walls.

To make your choice easier, ahead, we have shared some benefits of PVC sheets:

   Durable and Lightweight:

These are the two main advantages of PVC panels. These sheets are manufactured with very lightweight, abrasion resistance, and tough material which is durable and requires very little maintenance. It is water-resistant, which means it does not absorb liquids and also resists fading, that is the color does not fade. Plus, these are also anti-termites and anti-mold.

   Low-maintenance:

Due to their material that is plastic, these panels are easy to clean. Any marks or stains on the panel can be removed easily and instantly with a damp cloth and detergent to make it new as before. These can be installed in your bathroom or kitchen as these last much longer than other walling solutions that are not mildew-resistant and prevent the bacteria from growing.

    Protective wall-covering with resistance to water:

The rigiwall products are a fantastic alternative for busy homeowners, who are looking for water-resistant quality. Just for this benefit, most people opt for this. In restrooms whether in private or public settings, people face mold problems due to moisture. For this, PVC panels are the best solution, it can also be used throughout the house including basements, attics, and garage.

   Cost-effective:

If you think installation can be costly, then it is not true in the case of PVC sheets. With its physical, technical properties and added benefits, you can save a lot of hard-earned money and also save time on installation. With the value of money, the look is also enhanced by the properties such as its durability, lifespan, and low maintenance.